Stop Category 0

One of the stopping classes defined in IEC 60204-1: power to the machine actuators is removed immediately and motion ends in an uncontrolled manner. Braking is provided mechanically or by a separate energy source, not by motor torque; it is the fastest but harshest form of stopping.

In Category 0 the logic is simple: the control voltage is cut, the contactors drop out, the motor is left free. It is the solution that is easiest to verify electrically, because the removal of power is the stop itself; it does not depend on software or on the driver working correctly.

The price is mechanical. In a hoisting movement the motor torque disappears instantly, so the load can drop a short distance until the spring-applied brake engages; in horizontal movements, inertia causes swinging and sliding. The rope, hook and chassis carry the load of this sudden deceleration.

A radio remote control set with relay outputs behaves, by its nature, very close to Category 0: the contact opens, the contactor coil drops out, the motor stops. Whether this behaviour is sufficient for your machine is decided by risk assessment.

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