HCT400 Manual Hydraulic Lever to Electronic Control Conversion Kit

HCT400 Manual Hydraulic Lever to Electronic Control Conversion Kit

Converts manual hydraulic levers into electronic control with a wireless proportional joystick.

HCT400 is a next-generation conversion kit that transforms manual hydraulic control levers — without removing them — into an electronic system controllable by a wireless proportional joystick from up to 100 metres away.

The high-torque HC400 servo motor applies 15 kg of force to the hydraulic lever and moves it with millimetric precision. PID-based proportional control delivers ±1° accuracy with a sub-second response time; 2.4 GHz encrypted RF communication and IP67 protection make it suitable for outdoor applications.

› Don't touch the hydraulic lever — electrify it. The HC400 servo motor moves the manual lever from above without removing it — full control via joystick from 100 m away.

HCT400 at a Glance

⚡ Voltage
12V DC
◆ Force
15 kg (HC400 servo)
⚙ Range
100 m wireless
⇄ Communication
2.4 GHz / EV1527 encrypted
○ Protection
IP67
★ Battery life
1 week · AXI-Link USB charging

Key Features

✓ HC400 high-torque servo
Operates in the 15 kgf·cm range; moves even the stiffest manual hydraulic levers with millimetric precision.
✓ Wireless proportional joystick
100-metre range. Thanks to proportional control, lever speed is steplessly adjusted by finger pressure.
✓ PID & ±1° accuracy
The PID control algorithm continuously tracks the commanded position with ±1° deviation — chatter-free, stable motion.
✓ IP67 outdoor
Full dust and water sealing. Operates flawlessly in open fields, mud and rain.
✓ Emergency Stop safety
The Emergency Stop button on the remote cuts system power instantly — CE-compliant safety architecture.
✓ Long battery life
Up to one week of use on a single charge. AXI-Link USB charging support keeps it field-friendly.

How Does It Work?

1
Position the motor
Fix the HC400 servo motor onto the hydraulic lever using the mounting kit.
2
Apply power
Connect the 12V DC line through an appropriate fuse; charge the remote.
3
Pair the joystick
Activate the 2.4 GHz encrypted link via the learning procedure.
4
Remote control
Move the lever proportionally from 100 m away; Emergency Stop is always within reach.

Technical Specifications

ModelHCT400
Motor typeHC400 Servo Motor (high torque)
Applied force15 kg (to manual lever)
Torque range0 – 15 kgf·cm
Operating voltage12V DC
Control accuracy±1° (PID-based proportional)
Response time< 1 s
RemoteWireless proportional joystick + Emergency Stop
Control range100 m
Communication2.4 GHz RF / EV1527 encrypted
Protection classIP67 — fully sealed, outdoor-ready
Motor dimensions165 × 90 × 40 mm
Motor weight650 g
Battery life1 week · AXI-Link USB charging
ComplianceCE

Use Cases

SectorBenefit
◆ Transport vehiclesRemote control of crane and tipper levers from the cabin or the field.
◆ Agricultural machineryElectrify hydraulic levers without removing them — reduce operator load.
◆ Construction equipmentSafe and precise lever control from 100 m on the job site.
◆ Drilling systemsSafe operation under heavy-duty conditions thanks to IP67 durability and Emergency Stop.

What's in the Box

✓ HC400 Servo Motor
✓ Wireless Proportional Joystick Remote
✓ Emergency Stop module
✓ Complete mounting kit
✓ USB (AXI-Link USB) charging cable
✓ Wiring diagram & user manual

Demo Videos

Installation notes: Use an appropriate fuse on the supply line. Cut system power while charging the remote. Test the Emergency Stop button regularly. IP67-certified connectors are recommended for outdoor connections.

HCT400 — AXI Teknoloji's electronic, wireless control solution that doesn't touch the manual hydraulic lever.